Egg Industry - October 2019 - 17

EggIndustry ❙ 17

Drains have not been an issue, but Wesner credited that
to a good sanitation crew that is diligent in swabbing those
areas and making sure adenosine triphosphate testing
(ATP) counts are within an ideal range.
Wesner said there is no magic template to prepare for
all the considerations associated with food safety; it is
a sum of a lot of things, and companies need to remain
observant and diligent.
"This is the pilot plant of some of our changes, and I'm
sure there will be more after this," he said.
At this time, all the conveyors from the chicken house
up to the processing facility are maintained the way they
were before.
"We have experimented with some UV light units; we
are not done there. We are considering different ways to
possibly sanitize the conveyor belts; we have not landed,
however, on what method to use yet," Wesner said.
All vehicles entering the Hyde County complex go
through an automatic truck wash. People use a Danish
entry into the egg processing building and change shoes;
visitors put on shoe covers. Rose Acre is also exploring
implementing a shower-in system at Hyde County.

Equipment modification
To help Rose Acre combat some of its issues, Moba
created a new system, the Multi Outlet, which works on
the PX700 machines. 
"The brand-new Multi Outlet removes dirty eggs
in the earliest possible stage of the process," said Bill
Bretschneider, product manager with Moba. "After the
eggs are washed, this system removes leakers and dirty
eggs directly from the orientation device (the Multi Drum)
before the clean eggs pass to the next roller section. The
removed eggs can be sent back to be rewashed using a
conveyor leading back to the accumulator. The eggs use
a short loop, even with high-capacity machines, and the
movement of leaking and dirty eggs is kept to a very
limited area. Product flow structures are optimized and the
risk of cross-contamination is reduced significantly. None
of the traditional methods used in the industry allows separation before egg drying and traveling further on the in-feed

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Egg Industry - October 2019

Table of Contents for the Digital Edition of Egg Industry - October 2019

Egg Industry - October 2019
How layer vaccination can effectively control Salmonella
Rose Acre facility redesign emphasizes food safety
Positioning hard-boiled eggs in the snacking market
Egg Industry - October 2019 - CT1
Egg Industry - October 2019 - CT2
Egg Industry - October 2019 - Egg Industry - October 2019
Egg Industry - October 2019 - Cover2
Egg Industry - October 2019 - CT3
Egg Industry - October 2019 - CT4
Egg Industry - October 2019 - 3
Egg Industry - October 2019 - How layer vaccination can effectively control Salmonella
Egg Industry - October 2019 - 5
Egg Industry - October 2019 - 6
Egg Industry - October 2019 - 7
Egg Industry - October 2019 - 8
Egg Industry - October 2019 - 9
Egg Industry - October 2019 - Rose Acre facility redesign emphasizes food safety
Egg Industry - October 2019 - 11
Egg Industry - October 2019 - 12
Egg Industry - October 2019 - 13
Egg Industry - October 2019 - 14
Egg Industry - October 2019 - 15
Egg Industry - October 2019 - 16
Egg Industry - October 2019 - 17
Egg Industry - October 2019 - 18
Egg Industry - October 2019 - 19
Egg Industry - October 2019 - Positioning hard-boiled eggs in the snacking market
Egg Industry - October 2019 - 21
Egg Industry - October 2019 - 22
Egg Industry - October 2019 - Cover3
Egg Industry - October 2019 - Cover4
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